Working on Flange Connections According to Protocol (WFPr)

In Compliance with the Dutch SSVV WFPr Version 2.3:2016

SSVV WFPr version 2.3-2016 sets the requirements for safe and competent work on flange connections in Dutch companies affiliated with the SSVV. ELCONY offers training that aligns with these guidelines so employers can demonstrate their employees work safely and professionally.

Target Group

This flange mechanic course is designed for industrial personnel responsible for opening and closing flange connections according to a set protocol. This is essential for ensuring safety and accuracy in work environments such as the petrochemical industry and refineries.

Learning Objective

Participants learn how to open and close flange connections safely and responsibly, with an emphasis on applying the correct tightening torque in accordance with established protocols.

Theory

Basic concepts of flange connections.
Overview of relevant legislation.
General and specific safety rules.
Technical knowledge of flanges, bolts, gaskets, and assembly materials.
Use of tools and measuring instruments for flange work.

Practical

Safety rules and preparation for flange work.
Correct working posture, use of equipment, disassembly, cleaning, alignment, and tightening of flanges.
Inspection and completion of the work performed.

Admission Requirements

Participants must be at least 18 years old.
A valid VCA or SCC certificate is required.

Exam Languages

The exam is available in Dutch and English.

Course Duration

1 day if prior knowledge is available through our online course or refresher course.
2 days without our online course and without any previous experience.

Diploma

Registration in the Central Diploma Register (Centraal Diplomaregister – SSVV).
Valid for 5 years.

Course costs

€ 255.00 + € 74.00 SOG exam fees.
€ 70.00 surcharge for the exam in English.
At your location: Minimum of 6 participants.

For more information or registration, call +31(0)88-2200100 or email info@elcony.com.

Basic Flange Fitter

In Compliance with the European Standard EN 1591-4:2013 (Module 1)

EN 1591-4 (no statutory certification) describes safe working on flange connections, but there is no official exam recognized by the government or NEN. Therefore, ELCONY offers an EN 1591-4 course with a test, enabling employers to demonstrate that employees can work on flange connections safely and competently.

Target Group

This flange mechanic course is designed for industrial workers responsible for opening and closing flange connections according to a set protocol. This is critical for ensuring safety and accuracy in environments like the petrochemical industry and refineries.

Learning Objective

Participants learn how to safely and responsibly open and close flange connections, with an emphasis on applying the correct tightening torque according to established protocols.

Theory

Basic concepts of flange connections.
Overview of relevant legislation.
General and specific safety rules.
Technical knowledge of flanges, bolts, gaskets, and assembly materials.
Use of tools and measuring instruments for flange work.

Practical

Safety rules and preparation for flange work.
Correct working posture, use of equipment, disassembly, cleaning, alignment, and tightening of flanges.
Inspection and completion of the work performed.

Admission Requirements

Participants must be at least 18 years old.

Exam Languages

The exam is available in Arabic, Bulgarian, German, English, French, Greek, Hungarian, Italian, Croatian, Lithuanian, Dutch, Ukrainian, Polish, Portuguese, Romanian, Russian, Slovak, Spanish, Czech, Turkish.

Course Duration

1 day if prior knowledge is available through our online course or refresher course.
2 days without our online course and without any prior experience.

Diploma

Registration in the ELCONY Diploma Register.
Valid for 5 years.

Course costs

€ 255.00 per person, excluding VAT.
At your location: Minimum of 6 participants.

For more information or registration, call +31(0)88-2200100 or email info@elcony.com.

Advanced Flange Fitter

In Compliance with the American Standard ASME PCC-1:2022

ASME PCC-1 (no statutory certification) describes safe working on flange connections, but there is no official exam recognized by the government or ASME. Therefore, ELCONY offers an ASME PCC-1 course with a test, allowing employers to demonstrate compliance with the Working Conditions Act and ensuring safe working practices.

Target Group

This advanced course is intended for experienced flange mechanics who open and close flange connections according to strict protocols, using hand tools and a mechanical torque wrench. The course covers specific work instructions, the relationship between gasket pressure and bolt forces, misalignment, and the use of lubricants, among other topics.

Nederlandse Aardolie Maatschappij B.V. Recognition

For VCA-certified companies, employees working on flange connections must have a diploma from the SSVV Training Guide. In addition, the Nederlandse Aardolie Maatschappij B.V. requires a supplementary diploma recognized by them. ELCONY is a recognized trainer and is listed in the “Werkinstructie Flensverbindingen” of the Nederlandse Aardolie Maatschappij B.V. This diploma serves as proof of training and must be presented to Nederlandse Aardolie Maatschappij B.V. upon request.

Learning Objective

The goal of this course is to train flange mechanics to open and close flange connections safely and responsibly, using the correct tightening torque in accordance with the applicable protocols.

Theory

Regulations and procedures.
Correct use and identification of flanges, bolts, and gaskets.
Application of mechanical and hydraulic tools.
Correct opening and closing of flange connections according to specified values.
The relationship between gasket pressure, bolt forces, misalignment, and lubricants.
Adherence to the flange protocol.

Practical

Opening and closing flange connections according to the applicable protocol.
Inspecting gasket surfaces and bolts, including the selection of suitable gaskets.
Accurately aligning flanges and measuring any misalignment.
Applying the prescribed gasket pressure, with or without an electronic gasket pressure gauge.
Interpreting measured values such as gasket pressure, bolt force, and misalignment.

Admission Requirements

Participants must be at least 18 years old and have experience in flange assembly.

Exam Languages

The exam is available in Arabic, Bulgarian, German, English, French, Greek, Hungarian, Italian, Croatian, Lithuanian, Dutch, Ukrainian, Polish, Portuguese, Romanian, Russian, Slovak, Spanish, Czech, Turkish.

Diploma

Registration in the ELCONY Diploma Register.
Valid for 5 years.

Course costs

€ 365.00 per person, excluding VAT.
At your location: Minimum of 6 participants.

For more information or registration, call +31(0)88-2200100 or email info@elcony.com.